Analysis of three characteristic printing processes

February 10, 2024

The continuous rise of raw materials, the continuous increase of labor costs, the rapid growth of land prices, and the increasing appreciation of the renminbi have set up layers of roadblocks for the development of domestic printing enterprises. Faced with the severe test of survival, many printing companies have turned their attention to the development and use of new technologies, and the hot-printing, sublimation transfer digital printing and silicone printing have also been brought to the market due to their respective characteristics and adaptability to the market. The more attention you have.

First, high efficiency, low risk hot flower
The traditional printing process is complicated, the production efficiency is low, and the production risk is high. A little negligence will lead to a big mistake, resulting in the tens of thousands of products being scrapped, which is time-consuming and labor-intensive.

Compared with traditional printing, the ironing process can completely overcome the above problems:

First of all, the production efficiency of the hot flowering process can reach more than 2 times that of the traditional printing. Mr. Yan Chufeng, the person in charge of Kaideshi Apparel and Crafts Co., Ltd. said: “With the printing process, we can finish printing 30,000 products every day, and use hot flowers. The process can be completed up to 80,000 pieces per day."

Secondly, the products printed by the hot flowering process are much better in quality than the printing. It is understood that many foreign customers are very optimistic about the hot flowering process. They feel that it is very important to buy a garment from the consumer until they don’t wear it. It is very important to choose the domestic printing company for product processing. Will take the initiative to use the hot flower process, even for a few letters.

In addition, compared with the traditional printing, the hot-working product also has the characteristics of thin ink layer and good hand feeling, so it is favored by many enterprises. Although the hot flowering process also has an unsatisfactory place, the cost of ironing of a single product is higher than that of a traditional printing, but the author believes that this does not affect the development of the hot flowering process.

Second, suitable for industrial and commercial production of sublimation transfer digital printing
Effect and market development have always been a stumbling block to the development of the digital printing industry. Although digital printing technology has made great progress in recent years, he still fails to fundamentally solve its drawbacks that are not suitable for mass production, so it is traditional Screen printing still has obvious boundaries. However, the popularity of sublimation transfer digital printing seems to have found an entry point for the development of digital printing.

Sublimation transfer digital printing is a printing method that uses thermal transfer ink through an inkjet printer, mainly a piezoelectric inkjet printer, which is first sprayed onto paper and then heated to 180 degrees to transfer the pattern onto the fabric. Process. The sublimation transfer digital printing has a very good effect. The printed pattern is not blurred by the ink drift, and has the characteristics of bright color, washing and drying.

In the past year, China's thermal transfer ink market has developed rapidly, and the product market price is relatively low, making the cost of large-scale digital printing no longer expensive, thus laying a solid foundation for the sublimation transfer digital printing in the large-scale industrial and commercial.

Third, environmental protection process silicone (Zi Likang) printing
The process of silicone printing itself is not much different from traditional screen printing, except that the materials used are different. Silicone printing mainly uses silica gel instead of glue to print textiles, but because silicone is non-toxic and harmless to the environment, silicone printing is considered to be an ultra-friendly printing process.

The products printed on silica gel have strong stereo impression, soft touch, good brightness and abrasion resistance, and are environmentally friendly and non-toxic, which can increase the added value of the products. However, due to its high cost, it is currently only used by large and medium-sized enterprises.

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