The transformation and upgrading of textile printing and dyeing industry is the key point of intelligent manufacturing.

Under the impact of the mobile Internet, brands, channels, and users have undergone tremendous changes. Large-scale manufacturing has gradually been replaced by user-oriented personalized customization. The organization and processes of industrial production need to be rebuilt. What are the hurdles in the traditional industry? What are the paths for transformation and upgrading? How is the new business model built?

In most people's impressions, the textile printing and dyeing industry is a traditional labor-intensive industry. In the era of intelligent industry, intelligent machines are replacing workers, and textile workers will also enter the situation of competing with intelligent machines for job opportunities. Accelerate the development of the intelligent equipment industry represented by robots, and promote the transformation and upgrading of traditional industries by increasing the promotion and application of robots. At present, the textile industry has entered a new historical period, with intelligent manufacturing and green development as the important hands, accelerating the cultivation of new kinetic energy and core competitiveness, and embarking on a road of transformation and upgrading with the support of intelligent technology and equipment.

Last year, Keqiao District launched the most stringent printing and dyeing industry “light sword” rectification action in history, and this year it continued to increase rectification and upgrading work and eliminate backward production capacity. In addition, Keqiao District has increased the subsidy for technological transformation to 15%, which is 15 times that of the general industry. This has promoted the transformation of many companies' environmental protection concepts from “I want to change” to “I want to change”. Many printing and dyeing enterprises such as Xingming Dyeing and Finishing, Yingfeng Technology, and Lego Printing and Dyeing have increased investment in environmental protection technology and adopted world-class production equipment and technology to implement printing and dyeing upgrades to reduce environmental pollution. In recent years, Keqiao District's printing and dyeing industry's investment in environmental protection has never been seen before. The courage of the district committee and district government to break the wrist to promote the transformation and upgrading of the printing and dyeing industry, Keqiao's enterprises have already stepped forward and upgraded compared with other printing and dyeing enterprises in the whole province and even the whole country. .

Keqiao's textile printing and dyeing industry is the pillar industry of Keqiao. With the need of overcapacity and ecological development, the “low, small, and scattered” printing and dyeing enterprises are in the process of transformation and merger, which is the only way for Keqiao textile people. With the completion of Keqiao Binhai Industrial Park, more and more large-scale printing and dyeing enterprises with capabilities have settled in, and many of them have invested hundreds of millions of yuan to upgrade equipment and build new factories. After the pain, the enterprises moving into the industrial park enjoy a more reasonable layout of the factory; the sewage treatment plant in the industrial park, each enterprise does not need to build a sewage treatment tank; convenient transportation and so on, so that the original "small printing and dyeing "Successful transformation and upgrading. Keqiao printing and dyeing remediation has been at the forefront of the country. We always adhere to the goal of “green high-end, world-leading”. By self-cultivating “internal strength” and improving the added value of products, Keqiao Printing and Dyeing Enterprise not only has the hard-working ambition to win, rectify and improve, but also resolutely take practical actions. Support central environmental protection inspection work.

In 2016, the “Poseidon Printing and Dyeing” in Shaojiang Paojiang removed some of the low-end production capacity, and the sewage discharge dropped from 5,000 tons to 3,200 tons. This year’s big investment is the choice made by clenching the teeth. Nowadays, it is lightly loaded and concentrated to expand. High-end customers, the target customers of the top digital printing machines introduced this time are famous brands such as “Armani”. Only when equipment, technology and technology are seamlessly connected to the high end, the company has more bargaining power with international high-end fabric users. At the Keqiao Binhai, a gathering place for printing and dyeing in Shaoxing, a group of “printing and dyeing enterprises” that have “remained” focused their development strategies on printing and dyeing manufacturing 4.0. Zhejiang Yingfeng Technology Co., Ltd. is currently stepping up the construction of “smart factory”, and the energy consumption can be accurately controlled in the future, and the order management and process can also be dynamically monitored remotely. A piece of white cloth quietly "walked" over the "waterless dyeing tank", between the seconds, a new look, colorful, the entire process does not produce a drop of printing and dyeing sewage, although the commissioning time is not long, but the international brand custom orders have been discharged to the end of the year, Zhejiang Lego Industrial Co., Ltd. introduced the city's first “waterless dyeing tank” from Switzerland, which brought a large market effect.

The ultra-fine fiber composite new material developed by Zhejiang Meisheng Industrial Co., Ltd. belongs to high-end non-woven new materials and has 12 national invention patents, which fills the domestic blank. As an automotive interior decoration material, its added value is extremely high, and it has been applied to car seats such as Lamborghini, Tesla, Mercedes, and front center consoles. The original digital printing fabrics of “Red, Green and Blue” and the batik fabrics of “Baofang Printing and Dyeing” lead the trend of international popular colors; the hemp products of “Ji Ma Liang Silk” and the cashmere scarves of “Nuo Wool”, “ The silk printed fabric of Haihong Printing and Dyeing is a model of green ecology, health and comfort; the carbon fiber of “Second New Materials”, the acoustic fabric of “Newer Printing and Dyeing” and the wall coverings and wall hangings of “Yakino” have opened the function. The new era of innovative fabric development; the high-end textile fabrics of “Lego Shares”, “Xinshu Textile”, “Rainbow Village” and “Bin Kang Printing and Dyeing” have received many domestic Gucci, Coach, Zara, H&M, Youngor and many other domestic The favor of well-known clothing brands. Foreign trade orders for innovative products increased, and prices rose on a month-on-month basis.

Intelligent equipment supports products to move toward the high end. Under the background of rising labor costs, upgrading the digital and intelligent technology level of textile equipment has become an important means for the textile industry to improve labor productivity and product quality stability. The waterless printing machine developed by Zhejiang Shaoxing Dongsheng Digital directly prints dyes and additives onto the fabric by computer control. No noise, waste water and exhaust gas are generated during the printing process. Promote the development and application of intelligent textile equipment. The textile equipment is the basis for the intelligent manufacturing of the textile industry and the carrier of the new generation of information technology and textile technology. The industrial application of intelligent textile equipment is the key to improving production efficiency and product quality. It is necessary to make full use of the existing funding channels to support enterprises in the development and promotion of new spinning and weaving equipment, new printing and dyeing equipment.

From the trend of the textile industry, the traditional textile industry is generating new vitality. Technology, fashion, and green should become new labels and new symbols of a traditional industry such as textiles. The profit of the textile industry increased year-on-year, which was much better than expected. “Printing and dyeing + market” has always been the two core competitiveness of Keqiao textile industry. After the unprecedented improvement in the printing and dyeing industry “Liangjian” last year, the printing and dyeing industry in Keqiao District achieved a year-on-year increase in output value, a record high in recent years. At a time when the textile industry is improving, with the deepening of the construction of the blue-print fashion town and the vigorous promotion of the “three times of entrepreneurship” of China Textile City, the concept of green, fashion and technology has been accepted by more and more Keqiao enterprises. Approved and applied to daily product research and development, the added value of Keqiao textile enterprises has been continuously improved. The Keqiao textile industry has jumped from the low-end running volume to the middle and high-end, and the industrial transformation and upgrading effect has been highlighted. Foreign trade orders for creative products increased, and prices rose on a month-on-month basis.

As China's traditional pillar industry, "Internet + Textile" will be a major innovation to change the status quo of textiles. With years of development, a large number of "Internet +" B2B platforms have emerged, including many global textile networks, Alibaba and other veteran stars. There are also emerging platforms such as chain network, cloth networking, and search. In addition to the more convenient transaction process, e-commerce brings more breakthroughs to the textile industry. It also breaks through the original geographical restrictions and combines the supply and demand of fabrics and garment factories across China to solve the traditional problem of selling cloth and finding trouble. problem.

The “One Belt, One Road” construction bonus is full of confidence in the development of textile foreign trade in Keqiao District. It fully consolidates the “four beams and eight pillars” in Keqiao District's integration into the “Belt and Road” construction, and plays the role of Keqiao District in the “buy global and sell global” textiles. The role of creating a traditional industry agglomeration area into the "One Belt, One Road" win-win model.

Promote the intelligent manufacturing of textile printing and dyeing industry, intelligent manufacturing is an important starting point for the transformation and upgrading of the textile industry. The textile industry can start from the following aspects to further accelerate the advancement of smart manufacturing:

1. Promote the development and application of intelligent textile equipment

Textile equipment is the basis for the intelligent manufacturing of the textile industry and the integration of the new generation of information technology and textile technology. The industrial application of intelligent textile equipment is the key to improving production efficiency and product quality. We should make full use of the existing funding channels to support enterprises in the development and promotion of new spinning and weaving equipment, new printing and dyeing equipment.

2. Implement textile coding system

Textile coding is a breakthrough in textile e-commerce and is conducive to online sales. The product code plays a unique role in the circulation of domestic and foreign commodities, and at the same time facilitates standard setting, new product development, production, sales, academic exchange, teaching research, anti-counterfeiting, electronic barcodes and other aspects of product information management. Applications. Through product coding, all departments can improve efficiency, information transmission of various products is rapid, and communication of opinions is easier. It can be said that the unified standardized product code will become a "passport" on the information superhighway. Textile products in developed countries are strictly marked in the raw materials and content of fabrics, fabric structure, composition, function, etc., and electronic labels are used in the transaction process.